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Automation & Instrumentation Projects | Advance Engineers - IOCL, HPCL, BPCL, J&J, Dabur, Nestle, TVS Motors

๐Ÿ† Trusted Automation Partner for Industry Leaders

Delivering Excellence in Oil & Gas, Pharmaceuticals, Automotive, FMCG & Industrial Automation

500+

Projects Delivered

70+

Major Clients

15+

Years Excellence

100%

Client Satisfaction

Our Prestigious Clients

Trusted by India's leading corporations across diverse industries - from Fortune 500 companies to PSU giants

๐Ÿ›ข๏ธ Oil & Gas - PSU Giants

Indian Oil Corporation Ltd (IOCL)
Hindustan Petroleum Corporation Ltd (HPCL)
Bharat Petroleum Corporation Ltd (BPCL)
HPCL Mittal Energy Ltd (HMEL)

๐Ÿ’Š Pharmaceutical & Healthcare

Johnson & Johnson
Nectar Life Sciences
Panacea Biotech
Dabur India Ltd
Patanjali Ayurveda
Sri Sri Ayurveda

๐Ÿซ FMCG & Food Processing

Nestle India
Cadbury (Mondelez)
Mrs Bectors Food Specialities
Reckitt Benckiser
Jagatjit Industries Ltd

๐Ÿš— Automotive & Heavy Industries

TVS Motor Company
Saint-Gobain India
Tata Projects Ltd
Toppan Printing

๐Ÿงต Textiles, Paper & Process Industries

Vardhman Textiles
Trident Group
Nahar Textiles
Khanna Paper Mills
Laxmi Paper Mills

๐ŸŒพ Agro-based & Chemical Industries

Saraswati Agro Oil Industries
Supreme Agro Industries
Rana Sugars Ltd
Punjab Chemicals & Crop Protection

๐Ÿ—๏ธ Infrastructure, Power & Engineering

Simartech Projects
Unipro Infra Projects
Cheema Boilers Ltd
Spray Engineering Devices
National Hydroelectric Power Corporation (NHPC)
Punjab State Power Corporation Ltd (PSPCL)

Our Applications & Solutions

Comprehensive automation solutions tailored for diverse industrial requirements

๐Ÿ”ฅ Boiler Automation

Complete automation solutions for industrial boilers with advanced control and monitoring systems.

  • Combustion control systems
  • Burner management systems (BMS)
  • Feed water and steam control
  • Safety interlocks and alarms

โšก Energy Management Systems

Smart energy monitoring and optimization solutions for reduced operational costs.

  • Real-time energy monitoring
  • Power quality analysis
  • Load management and optimization
  • Energy consumption reporting

๐Ÿ’ง ETP Automation

Effluent Treatment Plant automation for environmental compliance and optimal operation.

  • Complete process automation
  • pH and chemical dosing control
  • Online monitoring systems
  • Regulatory compliance reporting

๐Ÿงช Dosing & Mixing Systems

Precision chemical dosing and mixing automation for process industries.

  • Automated chemical injection
  • Recipe-based mixing control
  • Inline blending systems
  • Batch consistency control

๐Ÿฆ  Fully Automated Fermentation Systems

Complete automation for pharmaceutical and biotech fermentation processes.

  • Temperature, pH, DO control
  • Agitation and aeration control
  • Media feed and harvest automation
  • 21CFR-11 compliant data logging

๐Ÿ“ฆ Powder Transfer Systems

Dust-free automated powder handling and transfer solutions for pharmaceutical and food industries.

  • Pneumatic conveying systems
  • Dust containment solutions
  • Automated batch transfer
  • Weight-based dosing

๐Ÿข Building Management Systems

Integrated BMS for efficient building operations and energy optimization.

  • HVAC automation and control
  • Lighting management systems
  • Access control integration
  • Energy monitoring and reporting

๐Ÿ”— SAP Integration

Seamless integration between plant automation systems and SAP ERP.

  • Real-time data exchange
  • Automated transaction posting
  • Material movement tracking
  • Production order integration

๐Ÿ’ฐ Custody Transfer Billing Systems

Accurate metering and billing solutions for oil & gas custody transfer.

  • Mass flow measurement systems
  • Automated invoicing
  • Density and temperature compensation
  • Audit trail and reporting

๐Ÿšจ Fire & Safety Automation

Comprehensive fire detection and suppression automation systems.

  • Addressable fire alarm systems
  • Gas detection systems
  • Emergency shutdown systems
  • Public address and evacuation

๐ŸŒŠ Water Flow Management Systems

Advanced water distribution and monitoring solutions for utilities.

  • Distribution network SCADA
  • Pressure and flow control
  • Leak detection and location
  • Water quality monitoring

๐ŸŒพ Lift Water Irrigation Systems

Automated irrigation solutions for agriculture and industrial applications.

  • Pump automation and control
  • Remote monitoring via IoT
  • Water level management
  • Energy-efficient operations

๐Ÿ“Š Inventory Management Systems

Real-time inventory tracking and management for warehouses and depots.

  • Tank gauging systems
  • Stock reconciliation
  • Automated reporting
  • Loss control systems

๐Ÿš› Truck Entry & Tracking Systems

Automated vehicle management for depots and manufacturing facilities.

  • RFID-based vehicle identification
  • Automated gate management
  • Loading bay allocation
  • Turn-around time tracking

๐Ÿ“ก IoT Gateways

Industrial IoT solutions for remote monitoring and control.

  • Multi-protocol support
  • Edge computing capabilities
  • Cloud connectivity
  • Secure data transmission

๐Ÿ–ฅ๏ธ SCADA Systems

Supervisory Control and Data Acquisition systems for industrial processes.

  • Real-time process visualization
  • Historical data trending
  • Alarm management
  • Remote access and control

๐Ÿ›‘ Safety Shutdown Systems

Emergency shutdown and safety instrumented systems for critical processes.

  • SIL-rated safety systems
  • Emergency isolation valves
  • Fire and gas detection
  • Safety PLC programming

โš–๏ธ Weighing Systems

Precision weighing solutions for batch and continuous processes.

  • Load cell-based systems
  • Batch weighing controllers
  • Checkweigher systems
  • Integration with ERP systems

๐Ÿšง Weighbridge Systems

Automated weighbridge solutions for vehicle weighing and custody transfer.

  • Unmanned weighbridge operations
  • RFID-based vehicle identification
  • Automated ticketing and printing
  • Integration with billing systems

โš—๏ธ Customised Manufacturing Vessels

Tailor-made process vessels with complete automation and control.

  • Reactor design and fabrication
  • Jacketed vessel automation
  • Agitator control systems
  • Temperature and pressure control

Featured Projects & Case Studies

Proven track record in complex automation implementations across industries

๐Ÿ›ข๏ธ

LPG Inventory Management

Total Inventory Management System for LPG

  • Real-time inventory tracking and monitoring
  • Automated tank gauging systems
  • Loading bay automation
  • Truck dispatch management
  • Safety interlocks and leak detection
  • Integration with SAP for real-time updates

Clients:

IOCL HPCL BPCL
๐Ÿ”—

SAP Integration Systems

Enterprise Integration Solutions

  • SAP-SCADA integration for refineries
  • Real-time data exchange via RFC/IDOC
  • Automated transaction posting
  • Material movement tracking
  • Sales order processing automation
  • Custom middleware development

Locations:

HMEL Refinery IOCL Depots HPCL Terminals BPCL Facilities
โ›ฝ

Fuel Depot Solutions

Complete Turnkey Projects

  • Tank fabrication and installation
  • Pipeline laying and hydro-testing
  • Instrumentation and control systems
  • Loading gantry automation
  • Fire & safety systems integration
  • Commissioning and validation

Expertise Areas:

MS/HSD Depots Aviation Fuel LPG Bottling
โš—๏ธ

Pharmaceutical Batching

Automated Batch Manufacturing Systems

  • Recipe-based batch control
  • Material weighing and dispensing
  • Process parameter monitoring
  • 21CFR-11 compliant batch records
  • Automated cleaning validation (CIP/SIP)
  • Electronic batch recording systems

Clients:

Johnson & Johnson Nectar Life Sciences Panacea Biotech
๐Ÿญ

Manufacturing Automation

End-to-End Production Automation

  • PLC-based process control
  • SCADA monitoring systems
  • Material handling automation
  • Quality control integration
  • Production reporting systems
  • MES integration

Clients:

Nestle Dabur Mrs Bectors TVS Motors Saint Gobain
๐Ÿ”ฅ

Boiler Automation Systems

Complete Boiler Control & Monitoring

  • Combustion control systems
  • Feed water control
  • Steam pressure and temperature control
  • Burner management systems (BMS)
  • Safety interlocks and alarms
  • Energy optimization systems

Clients:

Cheema Boilers Saraswati Agro Rana Sugars
๐Ÿ’ง

Water Analysis Systems

SWAS & Gas Analyser Packages

  • Steam and water analysis systems
  • pH, conductivity, dissolved oxygen
  • Flue gas analysis systems
  • Online monitoring panels
  • Data logging and trending
  • Automated calibration systems

Clients:

Saraswati Agro Rana Sugars Nectar Life Laxmi Paper
๐ŸŒŠ

Water Distribution SCADA

Smart Water Network Management

  • Distribution network SCADA
  • Pumping station automation
  • IoT-based remote monitoring
  • Pressure and flow management
  • Leak detection systems
  • Mobile app integration
  • GIS-based network mapping

Features:

Real-time Monitoring Predictive Maintenance
๐Ÿ›ข๏ธ

Pipeline Automation

Oil & Gas Pipeline Systems

  • Pipeline SCADA systems
  • Leak detection and location
  • Pressure monitoring and control
  • Flow metering stations
  • Valve automation and control
  • RTU and PLC integration
  • LACT units automation

Applications:

Cross-country Pipelines Terminal Operations
๐Ÿข

Building Management Systems

Integrated Facility Management

  • HVAC automation and optimization
  • Lighting control and scheduling
  • Energy monitoring and analytics
  • Access control integration
  • Fire alarm system integration
  • Central monitoring dashboard

Sectors:

Commercial Buildings Industrial Facilities Healthcare
๐Ÿงต

Textile Industry Automation

Complete Textile Process Automation

  • Stenter machine automation and control
  • Dye dosing and recipe management systems
  • Condensate contamination detection systems
  • Water management and recycling systems
  • Chemical dosing for dyeing processes
  • Textile ETP automation
  • Batch control and tracking systems

Clients:

Vardhman Textiles Trident Group Nahar Textiles